Volumetric Fillers
Model AV-100 (Semi-Automatic)
World Standard for Quality
The Simplex Model AV-100 is our pneumatic single head, semi-automatic, table-top piston filler. This machine can fill from water-thin to very viscous products, but since it is air-driven, it is has a bit more “muscle” to push the thicker products with ease. The maximum fill volume is up to 6 liters in one powerful shot… ideal for extremely viscous products, products with particulates / chunky products, as well as, offering an explosion proof option for flammable products.
Durability and Reliability
The Simplex Model AV-100 is recognized as the world standard for liquid, semi-solid and/or particulate filling. All contact points are constructed of USDA approved materials making it useful for many products and operations. This filler is built for 24/7 production runs, so durability and reliability is our top priority.
Economical and Versatile
This simple yet sophisticated machine will be the foundation for your success!

Specifications
Speed: 5-35 CPM - Depending on product, containers size and dexterity of operator
Air Requirement : 6 CFM 80 PSI
Fill Volume: 1.1 fl. oz. - 207- fl. oz. (32.5 ml to 6116 ml)
Fill Rate: Determined by volume/product & container opening
Fill Accuracy: up to +/- 1/2% of volume filled
Dimensions: 40" L x 12" W x 14-1/2" H (102 L x 31W x 37 H CM)
Net Weight: Approximately 170 lbs (67.5 Kilos)
Ship Weight: Approximately 225 lbs (105 Kilos) includes pallet or crate
Turnaround Time: 4-6 Weeks
FOB: Napa, CA 94558
Price: Per Application
PDF Download- Semi-Automatic with Air-Operated Foot Switch or Solenoid Valve or Palm Valve
- Infinitely Variable Input and Fill Speed Controls
- Separate speed control for intake/discharge strokes
- Stainless Steel Contact Points (rotating valve core of Waukesha “88” alloy)
- Aluminum Top Plate
Fill range
- 1-1/8” dia. (1.1 to 7.8 fl oz / 32.5 to 230.6 ml)
- 1-3/8”dia. (1.6 to 11.7 fl oz / 47.3 to 346 ml)
- 1-7/8”dia. (3.0 to 21.8 fl oz / 88.7 to 644.7 ml)
- 2-7/8”dia. (7.0 to 51.2 fl oz. /209 to 1514 ml) 1 Gallon -3 cycles
- 3-7/8”dia. (13.0 to 92.6 fl. oz./384 to 2738 ml ) 1 Gallon-2 cycles
- 4-3/4”dia. (20 to 140.5 fl oz./591 to 4154 ml) 1 Gallon-1 cycle
- 5-1/4”dia. (24 to 160 fl oz./709 to 4731 ml)
- 5-7/8”dia. (24 to 207 fl oz./858 to 6116 ml )
Available in 3″ Length or 6″ Length
- 3/16” outside diameter
- 1/4” outside diameter
- 5/16” outside diameter
- 3/8” outside diameter
- 1/2” outside diameter
- 5/8” outside diameter
- 3/4” outside diameter
- 1” outside diameter
- 1-1/4” outside diameter
Size determined by container opening
- 10 Gallon Cone Hopper – 304 SS
- 20 Gallon Cone Hopper – 304 SS
- Bulk Adapter with 2” Ladish Connection
- Various size Hoppers – available in 304 or 316 SS
- Hopper Cover for cone shaped hopper
- Mono Floor Stand – epoxy coated or stainless steel
- Liquid Level Sensor
- Air Operated plug spout
- Special or Extra long plug spout for form/fill/seal
- Automation Kit for AV-100 to fully automated
- Casters