Volumetric Fillers

Model AV-100 (Semi-Automatic)

World Standard for Quality

The Simplex Model AV-100 is our pneumatic single head, semi-automatic, table-top piston filler. This machine can fill from water-thin to very viscous products, but since it is air-driven, it is has a bit more “muscle” to  push the thicker products with ease. The maximum fill volume is up to 6 liters in one powerful shot… ideal for extremely viscous products, products with particulates / chunky products, as well as, offering an explosion proof option for flammable products.

Durability and Reliability

The Simplex Model AV-100 is recognized as the world standard for liquid, semi-solid and/or particulate filling. All contact points are constructed of USDA approved materials making it useful for many products and operations. This filler is built for 24/7 production runs, so durability and reliability is our top priority.

Economical and Versatile

This simple yet sophisticated machine will be the foundation for your success!

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Specifications

Speed: 5-35 CPM - Depending on product, containers size and dexterity of operator

Air Requirement : 6 CFM 80 PSI

Fill Volume: 1.1 fl. oz. - 207- fl. oz. (32.5 ml to 6116 ml)

Fill Rate: Determined by volume/product & container opening

Fill Accuracy: up to +/- 1/2% of volume filled

Dimensions: 40" L x 12" W x 14-1/2" H (102 L x 31W x 37 H CM)

Net Weight: Approximately 170 lbs (67.5 Kilos)

Ship Weight: Approximately 225 lbs (105 Kilos) includes pallet or crate

Turnaround Time: 4-6 Weeks

FOB: Napa, CA 94558

Price: Per Application

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  • Semi-Automatic with Air-Operated Foot Switch or Solenoid Valve or Palm Valve
  • Infinitely Variable Input and Fill Speed Controls
  • Separate speed control for intake/discharge strokes
  • Stainless Steel Contact Points (rotating valve core of Waukesha “88” alloy)
  • Aluminum Top Plate

Fill range

  • 1-1/8” dia. (1.1 to 7.8 fl oz / 32.5 to 230.6 ml)
  • 1-3/8”dia. (1.6 to 11.7 fl oz / 47.3 to 346 ml)
  • 1-7/8”dia. (3.0 to 21.8 fl oz / 88.7 to 644.7 ml)
  • 2-7/8”dia. (7.0 to 51.2 fl oz. /209 to 1514 ml) 1 Gallon -3 cycles
  • 3-7/8”dia. (13.0 to 92.6 fl. oz./384 to 2738 ml ) 1 Gallon-2 cycles
  • 4-3/4”dia. (20 to 140.5 fl oz./591 to 4154 ml) 1 Gallon-1 cycle
  • 5-1/4”dia. (24 to 160 fl oz./709 to 4731 ml)
  • 5-7/8”dia. (24 to 207 fl oz./858 to 6116 ml )

Available in 3″ Length or 6″ Length

  • 3/16”  outside diameter
  • 1/4”    outside diameter
  • 5/16” outside diameter
  •  3/8”  outside diameter
  •   1/2”  outside diameter
  • 5/8”   outside diameter
  •  3/4”  outside diameter
  •   1”      outside diameter
  • 1-1/4” outside diameter

Size determined by container opening

  • 10 Gallon Cone Hopper – 304 SS
  • 20 Gallon Cone Hopper – 304 SS
  • Bulk Adapter with 2” Ladish Connection
  • Various size Hoppers  – available in 304 or 316 SS
  • Hopper Cover for cone shaped hopper
  • Mono Floor Stand – epoxy coated or stainless steel
  • Liquid Level Sensor
  • Air Operated plug spout
  • Special or Extra long plug spout for form/fill/seal
  • Automation Kit for AV-100 to fully automated
  • Casters